How to Cut Pavers with an Angle Grinder

How to Cut Pavers with an Angle Grinder

Angle grinders are household tools ideal for cutting pavers with efficiency, accuracy, and control.

Cutting pavers is a challenge for seasoned professionals and new owners without adequate tools. Beginners wonder how to cut pavers with an angle grinder without derailing the project.

With a lightweight design and adjustable handles, angle grinders are flexible, reliable, and ideal for various cutting projects.

Whether you’re a beginner or an expert working on a driveway, porch, or patio, cutting pavers with an angle grinder will enhance your productivity levels.

5 Steps to Cut Pavers with an Angle Grinder:

Be prepared to wear protective gear like gloves and goggles to prevent unnecessary accidents.

After learning these concepts, you’ll be able to cut your pavers with accuracy and save time while working with an angle grinder.

Step 1: Wear Protective Gears 

Your task on this project is not life-threatening, but it is essential to protect yourself from clippings and other unexpected accidents.

You risk debris getting into your eyes and lungs with severe health damage whenever you cut pavers with an angle grinder without a mask.

Goggles and a dust mask are essential tools that’ll prevent small chips and debris from entering your eyes. So before you commence cutting, consider purchasing the required gears.

These machines are usually loud while in motion, so consider using earplugs to protect your ear from the pulsating noise.

Step 2: Select the Right Wheel Size

Now that you have your gears on, it’s time to select your ideal machine. If you already have a grinder, consider purchasing a diamond disc for your cutting project.

Angle grinders are available in 6 Inch, 7 inch, 9 inch and 4.5 inch sizes, so choosing the right wheel for the job smoothens the process and enhances productivity.

Cutting bricks with angle grinder is ideal for a machine with small wheel size. You can cut concrete pavers with angle grinder of 9-inch size.

The machine can cut deeply through large materials, but the case is different for the smaller option. It cannot cut pavers deeply like the larger size and is suitable for bricks.

So if you need a tool suitable for your cutting pavers, select the 9-inch wheel size because of its efficiency and optimal performance.

While gears like goggles and gloves are integral for security, you need other things for a successful paver cutting operation. Some include a hammer, pencil, painter’s tape, paver splitter, and a non-slip mat.

Step 3: Get Quality Discs

After selecting the right tool for your project, it’s time to choose quality cutting discs. When you search for quality discs, it is advisable to avoid the cheapest options on the market.

Great quality materials usually come at a price, so consider investing in quality discs because it gets you halfway.

Although abrasive discs are good, if you want accurate and clean cuts, the ideal choice on the market is the diamond disc. It is a versatile tool that comes in handy across various sectors, including the industrial world.

Diamond discs are durable and incredibly strong, capable of cutting through pavers with accuracy and efficiency.

Step 4: Mark your Paver

Putting the right tools in place means you’re ready to set the machine in motion. Before the cutting commences, you need to mark your last location for a better understanding.

Anytime you cut, mark the point for future references. It is worth noting that placing the paver above the ground before cutting prevents the disc from damage.

If the disc touches the ground while cutting pavers, it loses its durability and entirely damages your machine. It is advisable to measure your cuts multiple times and ensure accuracy before cutting to prevent avoidable mistakes.

If you want accurate cuts, make sure the saw blade and cutting line are in accordance. If you make one bad cut, there is no remedy, and it will change the overall appearance of your project.

Step 5: Start Cutting

Now that you have the necessary tools for the success of your project, it’s time to get into action. Make sure it rests on a flat surface before getting the grinder in motion.

Place it on your workbench, and it’s time to score a line that ensures an overall cut with precision. The idea behind scoring is to provide you with a working template for accurate cuts.

After scoring, you can use the marked score for your project and expect a clean and evenly precise cut. Use your hand to hold the paver firmly while cutting, but keep your hands away from the saw blade.

When you’re sure about the alignment of the machine and measurements, your following line of action is cutting.

It is advisable to cut your pavers with an angle grinder slowly for desirable results. After cutting, clear out the excessive pieces and clips before flipping over to repeat a similar process from the bottom face.

Also, check this related guide:

Pavers Cutting Tips & Tricks

Get Protective Gears

If you want to be safe from eye injuries or unexpected accidents, it is advisable to get protective gear before commencing the cutting exercise. Do not cut pavers without protecting your face and ears.

It would be best if you had an earplug to protect your ears from the pulsating noise from the machine while in motion.

If you need items to protect your eyes and lungs, hand gloves and goggles are protective gears necessary to keep debris away.

Cut on Even Surfaces

Paving projects require some cutting degrees to fit materials into demanding areas, but cutting with adequate requirements is essential for your success.

Do not cut pavers in advance, and place them on an even surface before cutting. Mark the edges and surface of the paver after cutting and fit into the design.

While it is not advisable to lay pavers on another, you should not cut pavers incorrectly. There is much importance on accuracy because wrong sizes fitting into a natural position is a challenge you cannot overcome. It will stress the surrounding stones, resulting in overtime fractures and mess up the project.

Use a Suitable Angle Grinder

If you want optimal paver cutting results, purchase a suitable machine for your project. Angle grinders come in 230mm and 115mm sizes and identify the suitable machine is essential.

The ideal tool for cutting pavers is a 230mm machine because of its deep cutting qualities and efficiency. Take adequate measurements before bringing the blade in contact with the paver.

The right machine will get the job half-done and more suitable than using the cold chisel methods.

Get Diamond Disc 

You should remove the old disc and replace it with a new one for better cutting performance. Consider investing in a diamond disc if you prefer a professional-grade disc that ensures smooth cutting above ground without unexpected accidents.

You can rent this tool from construction companies or purchase it from verified sources. These machines ensure excessive specks of dust do not fill the air, providing a clean surrounding.

See also: How to Cut Glass Bottles with an Angle Grinder.

FAQs

1. What is the best way to cut pavers?

The best way to cut pavers depends on the material and machine quality. You can cut pavers with hand tools, splitters, and high-powered machines.

Another essential tool ideal for cutting pavers is an angle grinder. The machine is lightweight, flexible, has adjustable handles, and is ideal for cutting pavers with control and accuracy. Select the suitable cutting device for desirable results.

2. What kind of saw do you use to cut pavers?

Angle grinders with a 4 1/2-inch blade or a circular saw with a 7 1/2-inch blade are ideal for cutting pavers. These blades use similar methods to ensure easy and clean cuts.

If you already have an angle grinder, consider investing in a diamond blade made from stone and masonry. This unique blade offers a deep cut with accuracy.

3. How do you make a curve with pavers?

You need to cut with precision if you want to cut pavers with angle grinder. Place paving stones along the curve one after another to mark a line.

It is advisable to provide a clear path for the machine’s blade by setting the marked paver with its supports. Let cutting commence along the marked line with a suitable blade for optimal results.

Conclusion

Now that you understand cutting pavers with an angle grinder, it is advisable not to force the blade during the motion to avoid shattering.

Since the process involves cutting pavers with a grinder, you need to guide the blade during operations to prevent force. Guiding the blade also protects your eyes from flying debris and chips.

Using an angle grinder to cut pavers may be a challenge for new beginners, but you can achieve success with adequate tools, patience, and constant practice.

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